Work Station and Activity Process in RMG Sectors is a special space designed for Production or source of revenue. Intended primarily to be used by one person & One machine at a time or individually a machine or a men, they are commonly connected to a line area and link to another workstation to next one.
When a company or factory process or manufacturing a product like pant, shirt, it has contain a SMV depend on process time plus individual activity time to calculate the Work Station. Including the process and activity time factory has need operators, Helpers and Machine to complete the total process or activity.
The below table is a bottoms product activity process and work station required information.
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Operation Bulletin | |||||||||
Operation Code | M/C | Preparation of front part | SMV | Tar/Hr | Process grade | Req W-Place | Operator | Helper | |
939 | OL4 | over edge at seam ,facing &single fly double fly 1 x 4 | 0.400 | 150 | Q | 0.87 | 1 | 1 | |
295 | LS1 | Hem coin pkt opening – 10cm x 1 | 0.200 | 300 | Q | 0.43 | 1 | 1 | |
OL3 | Coin pocket overedge | 0.100 | 600 | R | 0.22 | 1 | 1 | ||
547 | LS2 | attach coin pkt to seam 16 cm x 2 | 0.300 | 200 | P | 0.65 | 1 | 1 | |
122 | LS1 | Attach same to pocketing 18 cm 1*2 | 0.350 | 171 | p | 0.76 | 1 | 1 | |
122 | LS1 | Attach facing to pocketing – 18cm 1x 2 | 0.350 | 171 | p | 0.76 | 1 | 1 | |
344 | OL3 | Close front pkt bag – 30cm | 0.300 | 200 | Q | 0.65 | 1 | 1 | |
347 | LS1 | Invert & top stitch front pkt bag – 18cm | 0.350 | 171 | P | 0.76 | 1 | 1 | |
694 | OL4 | Join front rise with single fly (12 cm) | 0.320 | 188 | Q | 0.69 | 1 | 1 | |
918 | LS1 | top stitch at single fly & zipper join | 0.350 | 171 | Q | 0.76 | 1 | 1 | |
699 | LS1 | Attach Double Fly & Zip. W/Right F | 0.250 | 240 | Q | 0.54 | 1 | 1 | |
919 | LS1 | join two part after attached double fly | 0.400 | 150 | P | 0.87 | 1 | 1 | |
95 | LS2 | Top stitch J-stitch (22 cm ) | 0.276 | 217 | SP | 0.60 | 1 | 1 | |
LS1 | attach binding at front pkt opening x 2 | 0.400 | 150 | 0.87 | 1 | 1 | |||
116 | LS1 | Attach front L/R pocket – 22 cm | 0.350 | 171 | P | 0.76 | 1 | 1 | |
916 | LS2 | Roll front pkt opening 1X 2 | 0.400 | 150 | P | 0.87 | 1 | 1 | |
891 | LS2 | High close (14 cm ) | 0.400 | 150 | Q | 0.87 | 1 | 1 | |
589 | LS1 | Front pkt opening Tack 1x 4 (12 cm) | 0.250 | 240 | Q | 0.54 | 1 | 1 | |
OL4 | Overedge at front part side 1×2 | 0.400 | 150 | p | 0.87 | 1 | 1 | ||
Preparation of Back part | |||||||||
129 | FOA | FOA Join back yoke – 23 cm | 0.300 | 200 | SP | 0.65 | 1 | 1 | |
207 | MAN | trim yoke | 0.242 | 248 | SI | 0.52 | 1 | 1 | |
130 | FOA | FOA Join back rise – 33cm | 0.300 | 200 | SP | 0.65 | 1 | 1 | |
OL5 | Panel join at back pkt 1×2 | 0.300 | 200 | 1 | 1 | ||||
827 | LS1 | Hem Back pocket opening -1×2 | 0.250 | 240 | P | 0.54 | 1 | 1 | |
214 | IRON | Iron back pocket x 2(30-32 cm x 2) | 0.400 | 150 | SI | 0.87 | 2 | 2 | |
131 | MAN | Mark back pocket location – 2x-Rev | 0.350 | 171 | S | 0.76 | 1 | 1 | |
MAN | measure & cut reinforcement | 0.150 | 300 | 0.43 | 1 | 1 | |||
LS2 | attach reinforcement at back | 0.500 | 100 | 1.30 | 2 | 2 | |||
786 | LS1 | Attach back pocket | 0.500 | 120 | P | 1.08 | 2 | 2 | |
921 | LS1 | 2nd stitch at back pkt ( 5 side )(36 cm x 2) | 0.500 | 120 | P | 1.08 | 1 | 1 | |
OL4 | Overedge at back part side 1×2 | 0.400 | 150 | 0.87 | 1 | 1 | |||
Preparation of Assembling | |||||||||
142 | MAN | Match front & back | 0.300 | 200 | S | 0.65 | 1 | 1 | |
559 | OL5 | Close inseam – 166cm | 0.500 | 120 | p | 1.08 | 2 | 2 | |
476 | FOA | Top stitch inseam 115cm | 0.350 | 171 | P | 0.76 | 1 | 1 | |
762 | OL5 | O/L-Close Side seam-105cm | 0.500 | 120 | P | 1.08 | 2 | 2 | |
146 | LS2 | Top stitch side seam over hips | 0.460 | 130 | P | 1.00 | 1 | 1 | |
LS1 | safty stitch at side seam | 0.400 | 120 | 1.08 | 2 | 2 | |||
384 | LS1 | Cut & tack label | 0.300 | 200 | R | 0.65 | 1 | 1 | |
596 | LS1 | attach care label at side with insert poly | 0.350 | 171 | R | 0.76 | 1 | 1 | |
363 | LS1 | Make loop 5 pcs | 0.400 | 150 | R | 0.87 | 1 | 1 | |
340 | MAN | Mark belt loops location – x 5 | 0.300 | 200 | S | 0.65 | 1 | 1 | |
IRON | Iron at patch attach | 0.250 | 240 | 0.54 | 1 | 1 | |||
LS1 | Attach patch at waist belt | 0.300 | 200 | 0.65 | 1 | 1 | |||
282 | LS1 | Attach 5 loops to waist line | 0.450 | 133 | P | 0.98 | 2 | 2 | |
965 | FUSE | Fusing at belt, s. fly & D. fly | 0.350 | 171 | S | 0.76 | 1 | 1 | |
967 | MAN | mark at belt | 0.300 | 200 | S | 0.65 | 1 | 1 | |
450 | MAN | Match waist belt to body | 0.350 | 171 | S | 0.76 | 1 | 1 | |
564 | KANSAI | Attached waist belt to body – 90cm single belt | 0.460 | 130 | SP | 1.00 | 2 | 2 | |
973 | MAN | cut belt mouth extension & turn up | 0.300 | 200 | S | 0.65 | 1 | 1 | |
MAN | Stitch opening at belt Mouth | 0.350 | 150 | S | 0.87 | 1 | 1 | ||
837 | LS1 | Mouth Close lower | 0.350 | 171 | SP | 0.76 | 1 | 1 | |
MAN | Mark at Mouth & Loop | 0.250 | 240 | S | 0.54 | 1 | 1 | ||
838 | LS1 | Mouth Close upper | 0.350 | 171 | SP | 0.76 | 1 | 1 | |
348 | BT | Bartack 5 loops 5×2 | 0.700 | 86 | P | 1.52 | 2 | 2 | |
477 | BT | bartack 1/4 to body x 14 point | 0.980 | 61 | P | 2.12 | 2 | 2 | |
740 | LS1 | bottom hem 32 cm | 0.500 | 120 | SP | 1.08 | 1 | 1 | |
LS1 | attach main label | 0.300 | 200 | 0.65 | 1 | 1 | |||
944 | EH | Eyelet hole at waist belt 1x 1 | 0.140 | 429 | P | 0.30 | 1 | 1 | |
TOTAL | 20.88 | 68 | 54 | 14 | |||||
Machine Requirement: | |||||||||
Preparation of front part | 6.15 | LS1 | 26 | 0 | FL | 0 | |||
Preparation of Back part | 4.19 | LS2 | 7 | 0 | BT | 4 | |||
Preparation of Assembling | 10.54 | OL3 | 2 | 0 | FUSE | 1 | |||
Total | 20.88 | OL4 | 4 | 0 | KANSAI | 2 | |||
OL5 | 5 | 0 | IRON | 3 | |||||
PTS | 0 | 0 | MAN | 10 | |||||
FOA | 3 | 0 | EH | 1 | |||||
Total = | 68 |
The above table is contain the all information which is help you more effective work station plan to production for every bottom’s factories.